Eliminates secondary operations such as hobbing shaving and grinding.
Powdered metal gears.
Powdered metal gears are made through the process of powder metallurgy.
Gear quality up to agma class 8 possible without a secondary operation powder metal gears tooth forms are pressed in from a precision die we do not have the cost of shaving the teeth forming the gear tooth in a precision die means excellent part to part.
Results in a powder metal gear with similar rolling contact fatigue properties to wrought and forged gears.
Powder metal gears as a leading powdered component manufacturer atlas pressed metals provides a wide variety of powdered and sintered metal gears for several applications in multiple industries.
Gears made by the powder metallurgy process provide a cost effective alternative to conventional steel or cast iron gears that are machine finished.
The powder metallurgy p m process yields.
More powdered metal manufacturers.
Gears manufactured from powdered metal have highly accurate tooth profiles and can incorporate innovative design features to reduce stresses and increase strength.
Considerations of powder metal gears.
Powdered metal gears have inherent advantages over gears cut by conventional methods.
Produces a mirror surface finish to reduce nvh levels.
Has the ability to crown the gear tooth profile for improved load distribution and minimize noise levels.
At first sight it may seem that traditional machining of transmission gears is a complex and expensive process.
Powder metallurgy nevertheless is yet to penetrate the market for gears in automotive powertrains despite past successes in other automotive applications.
Powdered metal gears gears are mechanical hardware that are used to transmit motion speed and directional change between axes.
Electrical electronic components.
The manufacturing of sintered metal gears can present many challenges for conventional manufacturers.
There have been many advances to this process over the years which have in turn caused an increase in the popularity of powdered metal as a gear material.